Product Description

Bausch & Strobel sterile line for bottle packaging.

Equipped with:
- 1 in-line washer.
Model: FAW 1020 from 1995.
New Siemens screen and PLC, serviced by the manufacturer.
Stainless steel rotary table with bottle unloading shelf.
Lateral guides on the rotary table to move the bottles to the washing station. 6-by-6 bottle loading station for the washer.
Bottle turning station.
External bottle washing by nozzles.
Internal bottle washing by needles.
Drying by compressed air.
Station for straightening bottles as they exit the washer.
Lateral guides to move bottles from the washer to the sterilization tunnel. Water recycling station.
Centrifugal pump.
Filteration of the various feed waters.
Drying air filtration.
General drive via variable-speed motor.

- 1 in-line sterilization tunnel.
Model: DST 2247 from 1995
Entry zone with washer connection guide.
The tunnel is composed of 3 zones: heating, sterilization, and cooling.
Laminar flow units mounted in series to guarantee absolute sterilization. Stainless steel mesh conveyor.
Length 2300 mm.
Electric heating in the hot zone with forced air, filtration via HEPA filter. Electrical power 35.2 kW
Compressed air pressure 6 to 10 bar
Maximum temperature 300°C
Minimum sterilization time of 3 minutes.
Separate stainless steel power cabinet.
Stainless steel chassis.

- 1 Liquid filling machine with rubber stopper application.
Model: FFV 4010 from 1995.
Motorized rotary table for receiving bottles from the tunnel and loading them onto the 12-cavity rotary tray of the filling and capping machine.
36-position rotary carousel for positioning bottles towards the filling stations.
4-bottle filling using SPC volumetric pumps, filling volume for the current format is 3 ml.
2 vibratory bowls integrated into the machine with a double ramp on each bowl, applying 4 rubber stoppers to 4 bottles per rotation cycle.
Filled and capped bottles are conveyed to the crimping machine.

-1 Rotary crimping machine
Model: RBV 9000 from 1995
New Siemens screen and PLC, overhauled by the manufacturer.
Plastic pallet conveyor with side guides for feeding bottles. 8-hole infeed star for loading bottles.
Integrated vibratory bowl feeder for caps.
Cap conveyor ramp for feeding caps to bottles.
Capping cap pick-up on the fly.
Rotary crimping station.
8-hole outfeed star for crimped bottles.
Plastic pallet conveyor with side guides for removing finished products.
Tooling currently used on the machine:
15 mm diameter cap, 7.8 mm height.


Current tooling on the line:
3 ml bottle. 16 mm diameter - 38 mm height
Capsule: 15 mm diameter and 7.8 mm height.

Maximum production of this line with the current formats listed above: Approximately 12,000 bottles per hour.

Sterile line dimensions, equipment weight, and power in kW:
Washer: 770 kg, 3 kW.
Length 2.20 m - Width 1.50 m - Height 1.60 m.
Water recycling station (type UST 95): 90 kg, 1.1 kW.
Length 1.30 m - Width 0.50 m - Height 0.60 m.
Sterilization tunnel with its remote power cabinet: 1335 kg, 35.2 kW.
Length 2.30 m - Width 1.40 m - Height 2.10 m.
Tunnel power cabinet: Length 1.20 m - Width 0.50 m - Height 2.00 m.
Filling and capping machine and its remote control cabinet: 2100 kg, 4.0 kW power.
Length 2.50 m - Width 1.80 m - Height 1.80 m.
Filling and capping machine power cabinet: Length 2.00 m - Width 0.50 m - Height 2.00 m.
Sealing machine: 705 kg, 2.5 kW power.
Length 3.00 m - Width 2.00 m - Height 1.80 m